1.comparedwithmediumfrequencyfurnace awiderangeof1.uses 1.1mediumfrequencyfurnacecanonlybeusedforthesmeltingofferromagneticmaterials,suchassteelandiron.electricarcfurnacecansmeltallmaterials,
includingconductiveferromagneticmaterialsandnon-conductivematerials,suchasvariousores,
washingiron,scrapsteel,slagiron,non-ferrousmetalsandsoon.
1.2thesametonnageofthesamematerial,suchasthesmeltingofsteel,theuseofdcelectricarcfurnacethantheuseofthemediumfrequencyfurnacetosaveelectricity.
thereasonisthatthedcarcfurnacesavesthelossoftheinverterthyristorandtherelevantwaterjacket,thecompensationcapacitorgroupandthefurnaceinductionringcompared
withtheintermediatefrequencyfurnace. thecapacityof1.3dcelectricarcfurnacecanbedoneverymuch,anditisverycommononhundredsoftons.themediumfrequencyfurnaceisrarelyabletoexceedtentons. 1.4refractorymaterialavailablecorundumrefractorybrickandrammingmaterialandcanbeverythick,goodinsulationeffect,(iffurnacecannotdoso)reduceheatlossalsocanachievetheeffectofsavingenergy. 1.5reducedcountlesstimesofrepeatedbeating,ovenandsintering!itcanavoidalotofwasteoftime. 1.6thenoiseisverylow.intheprocessofproduction,thereisnonoiseinthemiddlefrequency,whichmakestheemployees'physicalandmentalhealthfromthenoise. 1.7oxygendecarburizationdesulfurizationanddephosphorization!themediumfrequencyfurnaceis
powerless. the1.8dcarcfurnacehashighsmeltingtemperature,upto2thousanddegrees,andhasastirringeffect. 1.9reducetheamountofcoolingwater.duetotheabsenceoftheinductioncoilofthefurnacehead,thecoolingwaterconsumptionisgreatlysaved!reducethecoolingtowercapacity! 1.10thefailurerateislow.therearenosensitiveandvulnerableelementsonthemediumfrequencyfurnace
(invertthyristor,waterjacket,pulsetransformer,capacitorbank,etc.).)sothatthefailurerateisverylow,verysturdyanddurable. two.comparedwiththeacarcfurnace: 1.dcarcfurnacessave2setsofelectrodedevicesthanalternatingcurrentarcfurnaces becausetheacarcfurnaceusesathree-phasepowersupply,3graphiteelectrodesareneeded.andthedcarcfurnaceonlyuses1graphiteelectrodes. theconsumptionof2.graphiteelectrodescanbesavedby30%to50%. the3.furnacewallrefractorieshavelongservicelife. thearcofacelectricarcfurnaceisgeneratedbetweenthreephaseelectrodes.
duetotheelectromagneticforcegeneratedbythearccurrent,thearcispushedtothefurnacewallbyelectromagneticforce,formingahotspotonthefurnacewall.itiseasytocausecorrosionandrefractorydamagetotherefractoryatthe
hotspot. thearcofadcarcfurnaceisproducedbetweentheelectrodeandthebottomofthefurnace,whichwillnotformahotspotonthewallofthefurnaceandwillnotdestroythewallofthefurnace. the4.furnaceismeltedevenly: thearcofthedcarcfurnaceisthecentralverticalform,thedistributionofheatisuniformandthefurnacematerialismeltedevenly.thethree-phasearcoftheacarcfurnaceisalateralform,andthethreephasearcaffectseachother,andthemeltingofthefurnaceisnotuniform. 5.tappingiscomplete: becausethearcofadcarcfurnaceisproducedbetweentheelectrodeandthebottomofthefurnace,thebottomofthefurnaceisformedandthemoltensteelwillnotcatchthebottomofthefurnacewhenthe
steelispouredoutofthemoltensteel.however,theacarcfurnacehasnohotfurnacebottomeffect.
6.dcarccurrentisstable. theaccurrentisover100timespersecond,andthereare100arcextinguishing,arcignition,rearcandrearcphenomenon,whichleadstotheinstabilityofacarc.however,
thedccurrentisonlyzero,andthereisnopolaritychange,sothedcarcismorestablethantheacarc. thepowerfactorofthe7.acarcfurnaceislow,andthepowerfactorofthedcarcfurnaceishigh. 8.energyconsumptionisless,andelectricityconsumptioncanbesavedfrom5%to10%. 9.thefrequentfluctuationofreactivepowerofacarcfurnacecausesthevoltageflickerofthepowergrid,andthereisnosuchphenomenoninthedceaf. thechangeofthearclengthofthethree-phasearcinthe10.acarcfurnaceisinconsistentintime,whichcausestheunbalancedthree-phaseloadandthegreatdisturbanceandimpacttothepowergrid.
thereisnosuchphenomenoninthedcarcfurnace. thereisflickerinthe11.acarcfurnace.inordertosolvetheflickereffectandmakeuptheinfluenceofthe
harmoniconthepowergrid,theacarcfurnaceneedstheexpensivereactivepowercompensationdevice.thedcarcfurnacedoesnotneed. 12.themixingeffectofmoltensteel: becausethedirectionofthedccurrentisconstant,thedcarchasastrongstirringeffectonthemoltensteel,whichmakesthefurnacemeltingwithoutdeadangle,andthealternatingcurrentarcisnot. theconsumptionofelectrodeendofthe13.dcarcfurnaceisreducedbyhalf. comparedwithacarc,dcarcscanworkathighimpedance.whenthesameinputpowerisapplied,thedcarcfurnacecanworkstablywithahighervoltageandsmallcurrentmode,therebyreducingtheconsumptionofelectrodeendsproportionaltothesquareofthecurrent. thecomparisonofthree,12pulsedcvoltageand6pulsedcvoltage: thefollowingisthevoltagewaveformdiagramofthethree-phase6pulseandthethree-phase12pulserectifyingcircuit.
itcanbeseenfromthediagramthatthepulsatingcoefficientofthe6pulserectifyingvoltageis0.057,andthe12pulserectifyingvoltagepulsationcoefficientis0.014.the12pulserectifiervoltagewavefor
mismuchmorestablethanthe6pulserectifiervoltagewaveform,anditsadvantagesare:thescintillationphenomenonisreduced,thearcisconstant,andthenoiseislow.itisthemaincurrentschemeofdcarcfurnace.
anyangyounengelectricco.,ltd.hasdevelopedaprototypeof12pulsedcelectricarcfurnace.itadoptsthetechnologyofhighspeed12
pulserectifierpowersupply.comparedwith6pulsedcelectricarcfurnace,ithasthefollowingadvantages:
1,thereactivepowerisreducedsignificantly,andthevoltagefluctuationdecreasessignificantly,andthecorrespondingflickerisalsogreatlyreduced.thepowerfactorofthenewtypeelectricfurnaceis
above0.95andtheflickerislessthan0.8%.itdoesnotneedthereactivepowercompensationdevice.
2,theharmonicdistortionofcurrentandvoltageisreducedandthetotalharmonicdistortionisimproved.
3,thesystemhasahighpowerfactor,becausetheflickerisgreatlyreduced,thearcismorestable.
the4and12pulserectifierpowersupplyhasstablevoltagewaveformandstrongcurrentflowcapacity.
theworkingstatehelpstoincreasethedcoutputcurrent,especiallyinthesteelmakingoperation,thearcstabilityiskeptconstant,andtheproductivityisimproved.
ourcompanycarriesondesign,productionandnon-ferrousmetalsmeltingprocessdesignofdcarcfurnace.thetechnologyisscientificandreasonable,
andtherecoveryrateofthesmeltingproductsishigh.
smeltingvarietiesare:copper,nickel,cobalt,lead,zinc,tin,antimony,bismuth,gold,silver,magnesium,
chromium,tungsten,molybdenum,manganese,tantalum,niobium,
siliconandferrosiliconandsiliconmanganesealloyandothernon-ferrousmetals.